Automation System

BD Series - FIBC Discharger

Last update 21/11/2008

We could make it better than that

In the old days, discharging a bulk container that over 2000 lb could really be a painful task. Unsafe burst of material from the bag, bad material flow due to the compaction while shipping, dusty and contamination while changeover, unbearable long downtime, labor intensive process, unclean bulk bag discharging...blab blab blab... then we wonder... we could make it better than that...

 

Discharger with electric hoist	Discharger for fork lift truck

Everything is now clean, easy and efficient!

Our PD series could be the solution to all these problems. The bulk bags can now be loaded safely and easily onto the discharger hopper. Bag is first hung onto the lifting frame with safety latches, and with the help of a forklift truck, or, by using our optional electric hoist, the bag can be loaded onto the hopper with ease, all this can be done by one man only.

An intermediate chamber let you choke the FIBC spout and then untie it safely. Close the chamber door and release the choke to the desire flow rate. No more nasty bag burst and dusty changeover, it's all done nicely and safely. Bags with liners are best to be used with a chamber with the addition of the liner tensioner. This liner tensioner keeps the liner in place and centered in the outlet spout. When the bag discharging is near the end, the liner will be winded onto the tensioner and avoid slipping through the outlet spout of the bag.

Bad material flow are now overcame by the bag massager on the sides of the hopper with the addition of 'Bag Stretcher' device. These massagers raise and lower at an time interval to help loosen the material inside the bag and pushing material to fall through the discharge spout. When the bag is nearly empty, the 'Bag Stretcher' device will lift up and stretching the bag, while the massager strokes will be increased to eliminate the dead spot near the bag corners, providing you a clean bag discharge.

 

Even more can be done with this big boy

By utilizing the 'loss in weight' batching procedure, our discharger can do so much more than an ordinary discharger. Wouldn't it be nice to save you more space, labor/equipment and money to batch weigh directly from your FIBC discharger? Our dischargers provide user friendly setup, automatic or manual operation, automatic correction on the material free fall error, automatic top-up to prevent under fed, and so much more.

 

Features

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• Safety lactched bag lifting frame.
• 'Loss in weight' weigh batching.
• Dual speed metering for fast and accurate feeding.
• 1/10000 display resolution capability, precise enough for any application.
• Typical batching accuracy is between 1/1500 to 1/3000 of the FIBC capacity.
• Sealed keys keep out dust in industrial environments.
• Various discharging means for different material.
• Fuzzy logic automatic free-fall compensation for the final weight. This compensates for the variations in product flow rate.
• Automatic top-up to prevent under weight fed.
• User friendly control interface. Easy to set up and use with minimal training.
• Full digital calibration weighing hopper.
• Front panel key lock prevents operator tampering.
• Air F.R.L. included.
• Complete RFI/EMI protection indicator.

Options

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• Electric hoist, rail and additional frame for bag lifting.
• Liner tensioner.
• Intermediate chamber for spouted bags and dust-free application.
• Bag opening blade for bags without spout.
• Bag massager for non-free material.
• Additional bag lifting frame.
• Wheels for mobility.
• Remote display.
• Serial interface (RS-232, RS-422/485).